WE121326

خط کامل مارگارین

سال ساخت 2007

ساخت  Chemtech International Ltd

کارکرد: تولید و بسته‌بندی مارگارین، شیرینی‌پزی، چربی‌های آشپزی و نانوایی، و همچنین برای صنایع لبنی با ظرفیت ۱۲.۴ تن در ساعت یا تولید و بسته‌بندی مارگارین برای شیرینی پفکی با ظرفیت ۴.۵ تن در ساعت

ظرفیت خط: 5 تن در ساعت برای مارگارین‌های صنعتی، 1 تن در ساعت برای مارگارین خمیر پفکی

دو خط موازی برای ظرف‌سازی و پر کردن مارگارین‌ها شامل موارد زیر است:  واحد تشکیل کارتن؛  واحد پوشش کارتن‌ها با فیلم پلاستیکی؛  ایستگاه پر کردن مارگارین‌ها در کارتن؛  واحد آب‌بندی کارتن‌ها؛  چاپگر برای چاپ روی کارتن‌ها

کل خط از مرجله تولید تا ساخت ظروف و بسته بندی و کارتن گذاری اتوماتیک بوده و پی ال سی هستند.

 

Composition of line A. – four 5 m3 tanks for emulsion preparation with stirrers and pumps. The tanks are mounted on strain gauges; – four 50-liter tanks for flavoring and coloring with peristaltic pumps; – main heat exchanger-pasteurizer of 3 sections of plate type; – main piston pump; – block of creamers (C1+C2); – block of creamers (C3+C4); – working module with 2 pin rotors; – working module with 2 pin rotors. A separate option (with the possibility of connecting) in the line is an aging pipe and a molding kempak machine for the production of margarine for puff pastry. Line capacity: 5 tons/hour for industrial margarines, 1 ton/hour for puff pastry margarine.

 

Composition of line B. – two 5 m3 tanks for preparation of emulsion with stirrers and pumps. The tanks are mounted on strain gauges; – one 50-liter tank for flavoring and coloring with a peristaltic pump; – plate-type heat exchanger-fuse; – main piston pump; – block of kemetators (C1+C2); – block of kemetators (C3+C4); – working unit with 2 pin rotors; – working unit with 2 pin rotors. The line capacity for industrial margarines and shortening is 5 tons per hour.

 

Two parallel lines for containerization and filling of margarines consist of:  unit for forming cartons;  unit for lining cartons with plastic film;  station for filling margarines into cartons;  unit for sealing cartons;  printer for printing on cartons.

Three tanks for SIR washing are installed to wash the production lines and equipment. The tanks are designed to prepare cleaning solutions and clean water for washing. The washing station is equipped with a pump.

All processes of product production, container formation, filling and packaging, and transportation of boxes are automated to the maximum extent possible. The level of automation is PLC plus SKADA.

 

To produce new fatty products, Chemtech International Ltd. supplied a pilot margarine plant with a capacity of 120 kg/h.

Function: Production and packaging of margarine, confectionery, culinary and bakery fats, as well as for the dairy industry with a capacity of 12.4 tons per hour or production and packaging of margarine for puff pastry with a capacity of 4.5 tons per hour.

Function: Manufacturing and packing of confectionery and bakery fats, and dairy industry with a capacity of 18.6 tons per hour or manufacturing and packing of fats for dairy products, cocoa oil substitutes with a capacity of 12.4 tons per hour.

 

Located in Chornomorsk. Both lines were installed in 2012, made one batch on it and stopped. The equipment needs dismantling. More information by phone and a presentation on request.